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Liquid nitrogen dosers, cryogenic piping and Flavordose

Equipment by Vacuum Barrier Corporation (USA) and Dose-Tec (VBS Group, Belgium) for food, pharmaceutical and industrial plants. Supplied by Steiner Ukraine, exclusive representative of Vacuum Barrier Systems.

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Line 01

NITRODOSE® and EasyDose™ liquid nitrogen dosers

Vacuum Barrier injection systems deliver a dose of low-pressure liquid nitrogen into each container. Nitrogen adds rigidity to containers of still beverages and displaces oxygen from the headspace, extending product shelf life.

Which technologies do the dosers use?

  • CIP protection. During CIP (Clean in Place), an automatic nozzle shields the dosing head from moisture and prevents freeze-ups. The nozzle withstands high-pressure wash-down and aggressive chemicals. Optional for EasyDose and NITRODOSE, standard on HS Aseptic.
  • 3-D Technology (Directional Dose Dispersion). For containers with shallow headspace — lightweight bottles and hot fill. Eliminates splash and holds target pressure within ±1% psi, including during sharp line acceleration and deceleration.
  • Servodoser®. The NITRODOSE G3 Servodoser adjusts flow during discrete and continuous dosing without a nozzle change. Accuracy — ±1% of dose weight.
  • Self-monitoring. NITRODOSE G3, G3 Pro and HS Aseptic continuously monitor operation, with alarm outputs and a beacon.
  • Controls. Siemens S7-1200 or Allen Bradley ML1100 PLC, 4″ or 6″ touchscreen depending on the model.

How is nitrogen supplied?

From a portable dewar, an outdoor bulk tank or an existing piping system. Application modes: pressurisation, nitrogenation, pre-purge inerting before filling and headspace inerting after filling.

How to choose a doser model · How the purchase works

Vacuum Barrier liquid nitrogen dosing head
Dosing head · Vacuum Barrier Corporation
Technical specifications

Doser model range: 9 systems

Line speed, minimum dose duration, accuracy and control platform.

SystemLine speedMin. dose durationAccuracyPLC / HMIFeatures
MiniDose G3up to 200 cpm25 ms±5%Siemens S7-1200 / 4″Single dose for lab testing
EasyDose™ G3 Liteup to 450 cpm25 ms±3%Siemens S7-1200 / 4″Universal symbol interface, CIP option
EasyDose™ G3up to 450 cpm25 ms±3%Siemens or Allen Bradley / 6″CIP and 3-D options, standard or low-profile valve
EasyDose™ G3 Plusup to 2000 cpm6 ms±3%Siemens or Allen Bradley / 6″CIP and 3-D options
NITRODOSE® G3450 cpm25 ms±3%Siemens or Allen Bradley / 6″Self-monitoring, alarm outputs, beacon
NITRODOSE® G3 Pro2000 cpm6 ms±3%Siemens or Allen Bradley / 6″Self-monitoring, CIP and 3-D options
NITRODOSE® G3 Servodoser®2000 cpm5 ms±1%Siemens or Allen Bradley / 6″Adjustable flow without nozzle change
Linerter IIIup to 500 cpm12 ms±3%Siemens S7-1200 / 4″Large containers, moderate pressure
HS Asepticup to 900 cpm12 ms±3%Siemens or Allen Bradley / 6″Sterile dosing, automatic CIP protection

Accuracy — deviation of dose weight. Above the stated speed, G3 models switch to a continuous stream. Source: Vacuum Barrier Corporation, VBS Europe.

Get the model range data sheets

Download the PDF catalogue (in Russian) or leave your contact — we will send manufacturer data sheets for the selected systems.

Download PDF catalogue (RU)

Line 02

SEMIFLEX® cryogenic piping and CobraFlex® hoses

Vacuum-jacketed piping delivers liquid nitrogen from the tank to the points of use. Phase separators remove vapour and supply low-pressure single-phase LN2 to each use point on demand.

What does an LN2 supply system consist of?

  • SEMIFLEX® — stainless steel pipe with sealed or dynamic vacuum. Lowest heat loss during cool-down and in steady state. More about SEMIFLEX
  • ES SEMIFLEX — flexible vacuum-jacketed piping for main lines, dynamic and sealed versions, with a protective layer.
  • CobraFlex® — stainless steel liquid nitrogen hose with sealed vacuum and a flexible outer wrap. More about CobraFlex
  • Triax — pipe that, combined with SEMIFLEX, eliminates two-phase flow to all use points.
  • Phase separators — pneumatic modulating valve type (dynamic or sealed vacuum, 2 / 4 / 8 outlets) or sensor-controlled.
  • NITROMATIC Dewar Fill — station for automatic filling of a dewar or tank from a pipeline or bulk tank.
SEMIFLEX pipe supplying liquid nitrogen from a cryogenic tank
SEMIFLEX at a cryogenic tank · VBS Europe
Line 03

Flavordose® — flavour dosing on the filling line

Flavordose is a system that doses flavours and micro-ingredients directly into the container on the filling line. Developer and manufacturer — Dose-Tec (Belgium), a VBS Group company. Steiner Ukraine is a Dose-Tec sales partner.

What are the dosing parameters?

  • Up to 90,000 cph (1,500 cpm)
  • Dose standard deviation below 1%
  • Volume control at all speeds, resolution within microlitres, adjustable dose volume
  • Soft Dose Technology — for bottles and cans

What does it give production?

  • No flavour carry-over: pure flavour does not contact the water filling line
  • Recipe changeover within minutes, multiple recipes stored
  • Automatic switch-over between IBC containers
  • Connection to the plant CIP or to a dedicated mini-CIP
  • Installation alongside the existing filler
  • CE, ATEX ready; hygienic design in food-grade stainless steel

Doses flavours, vitamins, acids, preservatives, colourants, yeast and suspended particles. Current generation — Flavordose GEN 2. More about Flavordose

Flavordose dosing flavour into a PET preform on a filling line
Flavordose on a filling line · Dose-Tec
Selection

Which system does your line need?

Describe your product, container and line speed — an engineer will select the model and the nitrogen supply configuration.

Request a consultation